The Village Stone Mosaic Patio, Reinstalled

The Village mosaic patio

“The Village” is a mosaic patio at the Boys & Girls Club of Henderson County.


“The Village” is a natural stone mosaic patio built for the Boys and Girls Club of Henderson County a few years ago. In the intervening time they built a new facility over the old patio site. They picked up the mosaic and stashed it away in storage. With the new building completed, they invited us back to reinstall the patio.
We laid the patio dry, without concrete, mortar or grout. It was easy for them to take it out and save it. Had it been mortared in place, I’m convinced that much of it would have been destroyed in the process of removing and relocating it. No pieces were damaged in the process. Okay, we broke one…

Reclaimed Granite

We made all the buildings of “The Village” from scraps scavenged from local granite fabricators. Such scrounging allows me to play with color in a way that local stones do not. Of course countertop material is usually highly polished and therefore slick, especially when wet. Sand blasting removed the sheen and provided better traction. That also took away some of the color, but periodically treating it with a stone enhancer or ager helps brighten the colors significantly.
We used Pennsylvania blue stone for the sky and Tennessee Crab Orchard Gray for the outer rings. We added another ring of stone for their Hall of Fame. They engrave the names of significant donors and important members of their community on this stone mosaic patio.
This new installation sits on a slope, so a retaining wall underneath supports the patio. As a result we used mortar to affix the Crab Orchard rings to the top of the wall as capstones. Notice the grout in those locations. The rest of the structure is laid dry.
The three greenish buildings at the very bottom of “The Village” – the top stone has the club logo- resemble the old buildings at this location. Above them you’ll see the historic Henderson County Courthouse.

This is an older picture of the piece, with a single outer ring, before it was engraved.
a mosaic stone patio

Hammerhead Crew

In the end of October 2019 we installed “The Dragon Family”, a 130 square foot natural stone mosaic that resides in the main hallway of Camp Allen Elementary School in Norfolk, Virginia. This photo shows the crew just after we finished the install, before we climbed into the truck for the long ride home. From left to right: Marc (me!), Fred Lashley, Tony Costa, and Jonathan Frederick. This was Tony’s last gig, as he left to pursue his dream of being a firefighter. More photos of this mosaic and the construction process to come…

The crew after finishing the dragon mosaic

Hammerhead crew after finishing “The Dragon Family.”

Bluestone Walkway Rehabbed

We were called to address this walkway which was starting to fall apart. Several stones were loose, including some at the edges that were becoming dangerous. In the image below you’ll see a flower pot blocking an area where a stone had completely flipped free. In my experience, it’s hard to fix mortared flagstone when it starts breaking down. Patching usually looks terrible and is only ever a short term fix. Mortared flagstone fails because water has gotten into the system; once in, the water is impossible to get out.

Old bluestone walkway

This was the walkway and steps before we started repairs. Several pieces were loose and becoming dangerous.

I was able to persuade the homeowners to switch to a drystone installation. We removed all the stone- after pressure washing it all first. We were able to brighten the colors and salvage enough stone to redo the walkway without purchase any new materials. Instead of rebuilding the mortared steps, we switched to sandstone slabs from Tennessee. The gray slabs blend wonderfully with the Pennsylvania flagstones. The steps are all single slabs, six feet across. It was a stroke of luck to find so many good stones at such a consistent thickness. The steps walk great.

Slab steps and bluestone walkway

The walkway after we rebuilt it with sandstone slabs and dimensional bluestone

We reset the flagstone in a bed of gravel. The steps and the surrounding soil hold the gravel so it will not squish out the sides. The gravel bed drains moisture away which will prolong the life of the stones. When we set dimensional flagstone like this, we abut the stones as closely as we can; there’s no need for a grout joint (because there’s no mortar or grout!) and I think it looks better.

Dragonfly Patio

We are working in the Oakley neighborhood of Asheville, building a backyard patio. The flagstone features a dragonfly inlay, made of natural stone. The wings are a type of marble quarried in Georgia. The body of the dragonfly itself is a scrap of countertop material that I found somewhere years ago. I find things like that and keep them around until they find a home. the inly is surrounded by a Pennsylvania background and a ring of Absolute Black granite. I put the granite in backside up, to increase friction. The other polished stones have some grooves cut in them, to increase traction for walkers and to create veins in the wings and segments in the dragonfly’s body.

Dragonfly Patio in Process

A dragonfly mosaic laid into a sandstone patio in Asheville, North Carolina. Photo by Jonathan Frederick

I always like the exploded view of a mosaic once loaded into the truck for travel. It really is a puzzle.

Stone dragonfly mosaic

The dragonfly patio inlay heads off to the project. There will be order of this chaos…

Backyard Transformation

Backyard Transformation

We are just finishing up this large backyard transformation. We’ve been collaborating with BB Barns on this project. All of the work is laid dry, except there is mortar utilized in the fire pit, to stabilize the refractory brick and to ensure the cap does not move.
There’s at least 30 tons of Tennessee sandstone used in the walls flagstone patio’s in paths and steps. More pictures to come when BB Barns has completed planting and mulching around all of the new stonework.

Backyard Transformation

Stonework Backyard Transformation

Stonework Backyard Transformation

 

Sacred Circle Spring Update

Sacred Circle Farms Spring Update

The homeowners sent me this photo of Sacred Circle Farms in Alexander, NC where we completed the Sacred Fire Circle in January of 2014. We also did the path leading to the front door of their home, and they planted it with phlox. The pinks and purples of the phlox in full bloom really frame the stone path and create a colorful, welcoming entrance.

Stonework Customer Testimonial

Stonework Customer Testimonial

This past winter we completed a stone path and wall for a customer named Tom in North Asheville’s Beaverdam neighborhood. Here is what Tom had to say about our work:

Stonework Customer Testimonial

“Hi Marc. Here is an “in progress” pic for you. It’s a bit messy from the rain. I’m probably half way through planting everything in. My guess is fall will be the time you will want to photograph. It’s really remarkable how much time we spend in the front of the house. We sit on the wall, we sit in the woods… The work you and the team did has way exceeded our expectations. All of it is so well done and done in an extraordinarily perfect way.  We love it. Please pass this on to your team.”
And here is the same area, looking from the opposite direction, before we completed the work:
Stonework Customer Testimonial

Stream Path Stone Mosaic

Stream Path Stone Mosaic

The North Carolina Arboretum commissioned Hammerhead to design and build a stone mosaic in their stream garden. The stream garden is located immediately adjacent to the Arboretum’s signature quilt garden. The Stream Path stone mosaic was fabricated at the shop and installed onsite.

 

For the rapids section of the mosaic, the branches are made of Tennessee sandstone and often correspond with drops in elevation in the stream, to create visual interest and to enhance the sound of the water moving. Kind of like a real branch or log fallen across a stream…

I used a Dremel rotary tool to engrave this mayfly into one of the background stones near the frog in the stream path.

A fun detail of me working under the bridge is that you can see the ‘map’ on the wall. It was a handy reference to have. It shows all the stones and their positions.

Stream Path Stone Mosaic

The map is also pictured here on the level across the stream while Jonathan works.

Process shots from the shop of stone crayfish and the trout chasing minnows.

After fabrication comes transportation. Here is the trout as well as part of the background stacked up in the back of the truck.

Top Ten Stonework Photos

Top Ten Stonework Photos

Photographs are an important part of my stonework. They are essential tools in sharing my work with others. A strong portfolio drives business.

Photographs are part of my process as well. I take pictures throughout a project. Studying them later- that same day, or months on- helps me troubleshoot problems and see where potential lies. They show flaws and places to grow as well as the tiny little details that make all the difference.

Photographs act as my memory. I don’t have any stonework of my own. Much of my work is hidden in backyards and hard to get to. My archives- a disorganized mess of over 20,000 images- help me see what I’ve done. This helps me keep things in perspective; in the depths of winter it’s a nice reminder that the weather will someday break and we can get back to making things.

What follows are my favorite ten images from the first ten years of Hammerhead Stoneworks. These are not the best pictures or the ones that make up the strongest portfolio. These are the photographs that speak to me of the process and the materials and why I love what I do. Click on the titles to read the story behind each of the top ten stonework photos.

John’s Exploded Mosaic

Top Ten Stonework Photos

This might be my favorite image of the last ten years. It’s a memorial mosaic I made, resting in the back of my truck ready to be brought to Riverside Cemetery for installation. There’s something about the exploded, expanded view that I really enjoy. It doesn’t hurt that it’s in the back of my favorite old truck, which now rests dead in the driveway. Residual bright blue spray paint pokes through seams. The name plate at the bottom was carved by me. It’s not at all expertly done done but I was proud of the accomplishment. The family decided to add the dates of John’s birth and death, which wouldn’t fit on this piece. I cut a new stone and had it engraved. I may still have that nameplate somewhere at the shop.

Feathers & Floors

Top Ten Stonework Photos

Twenty years ago Kristin I took an off-season trip to Italy. I had just started stone work and was mesmerized by the craft on display throughout the country. The floors in Venice, especially at Basilica San Marco, were breathtaking and completely changed the way I thought about stone. Their color palettes were bold and clashing, their patterns chaotic and busy, and yet the end result was endlessly fascinating and beautiful. My pursuit of mosaic goes back to the moment I first saw those floors. This small section of the Phoenix Rising mosaic reminds me of those floors. It is a thread- however modest it might be–that connects my humble pursuits to the master craftsman of that bygone age.

Textures

Top Ten Stonework Photos

When I take pictures of my work for my portfolio, I always have to be reminded to show the contacts surrounding the finished piece. Future customers want to see how the wall interacts with the landscape. They want to see how the patio looks with tables and chairs. But I am always drawn to the close-ups, to the images that explore the stone and the stone alone.

This particular image is from my first public art commission”The Blue Spiral” in Gainesville Florida. This shot was taken in the shop during the fabrication process. I love the textures in the tight lines. In this image I saw the potential of the idea being realized.

Frogger

I made a mosaic for the North Carolina Arboretum. It lines the floor of a water feature and includes native species like this bullfrog. As is often the case, my favorite photograph is early in the process, when I recognize that the idea will work. I love the colors here. Most of the stone is regional and in its natural state. The tympanic membrane is a highly polished scrap of marble salvaged from a company that makes countertops.

GreenMan at Rest
Top Ten Stonework Photos

There are so many better pictures of the GreenMan mosaic, Hammerhead’s first large scale wall piece, but this is a favorite. I took this picture at the shop, while we were fabricating. The whole face is there except the eyes, which went through several iterations before I got them right. Even without the eyes, I could tell that this was going to work. This was a crazy time for Hammerhead; GreenMan was built on top of the labyrinth at our shop.

Little Men

Top Ten Stonework Photos

This is a sentimental choice. I don’t love this wall- one of my first- but I do love those little dudes, who are not so little anymore.

Marbles Inlaid

Another shop shot, another moment when a weird idea came together. I had tried prototypes of this idea before, with limited success. Prototypes aren’t supposed to work, I guess. They’re give you the info you need for when you convince a customer to let you build something crazy, like a bench that’s supposed to look like it’s balanced on a bed of marbles.

Alien Landing Pad

Top Ten Stonework Photos

There’s not even any stone in this picture, but I still love it and wanted to include it in the top ten stonework photos. It’s the layout of a hexagonal folly that we built for clients in Biltmore Forest. When we were done, they were married there. I like the vivid colors. I discovered the secret to laying out a hexagon on Wikipedia. It involved aligning the centers of three circles with identical radii. The points where the circles kiss each other become the corners of the hexagon- whose sides will be the same as the radius used. This very simple and practical approach to geometry spurred an ongoing fascination with old school Islamic tile mosaics which are incredibly complex and are designed with only a compass and a straight line.

Labyrinth With Red Leaves

This one soothes me. It’s really the only portfolio-ish shot amongst the top ten stonework photos. It’s been my desktop wallpaper for months now.

Worshop Pegboard

Order is fleeting; chaos always wins. This was taken the day we hung pegboard in the shop. It’s been a mess ever since.

Bonus Image: Hovering Stone

Jonathan Frederick took this shot of me as we were installing 3000 pound chunks of granite at the entrance to the labyrinth. Bodie is running the crane as I escort the big guy to its new home.