GreenMan Mosaic: Brewery is open!

At long last the GreenMan Brewery has officially opened, meaning I can legitimately post images of the natural stone mosaic we built for them. I already had, but really wasn’t supposed to! It is one of our most ambitious projects to date. The 320 square foot mosaic is comprised exclusively of natural stone, all cut and fitted by the Hammerhead crew. Much of the stone is regional, including a lot of stuff from North Carolina. The yes are malachite found in local gem and mineral shops, though it most likely originated in Africa.

Exploring stone choices for the GreenMan Brewery mosaic.

Exploring stone choices for the GreenMan Brewery mosaic.

This is actually the second full scale face I printed and assembled. The first one showed some clear design concerns, particularly in terms of the size of facial features. It’s one thing to draw at screen size. Blown up to eleven feet across and hung up over my head, it was clear the lips were too big compared to the eyes. This printed version fixed those issues and was used to host a meeting with the designer, Krista Lablue and Wendy from GreenMan. The stone samples on the ground helped us choose the palette for the final mosaic. The whole Hammerhead team took part in this meeting, which I think helped us move forward smoothly with the process; everyone had input in the stone choices and had a good understanding of the customer’s vision.

Creating the malachite eyes for the GreenMan Brewery mosaic.

Creating the malachite eyes for the GreenMan Brewery mosaic.

I ended up making the eyes twice. The first time became a test of the concept, which worked! But because the malachite was so costly I only bought enough to make one. I bought more and made the second eye, but there were clear differences in the color and look. I took them apart and rebuilt them mixing the stone randomly and got the look I wanted. The eyes are the only place where we used a more traditional mosaic style, making tiny tesserae. I like the effect though, it is evocative of ancient mosaics, populated with characters like Dionysus and Bacchus.

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Here’s a close up of the eye installed.

We built the GreenMan Brewery mosaic at the shop first, right on top of the Labyrinth!

We built the GreenMan Brewery mosaic at the shop first, right on top of the Labyrinth!

We cut and laid out the mosaic at the workshop, detailing the fits as best we could, prior to installation. Space was limited, so we had to build the GreenMan right over the top of the Labyrinth. The green insulation foam guided the fitting of the pieces, all of which had been cut from templates. It proved useful on the installation too…

We used foam insulation as a template and setting guide at the start of the GreenMan Brewery mosaic.

We used foam insulation as a template and setting guide at the start of the GreenMan Brewery mosaic.

Installation began with the eyes, as they needed to be level and centered on the wall. The green foam was perfect for supporting the mosaic pieces on the wall while they cured.

The GreenMan mosaic stares out through the scaffolding as we near the finish line.

The GreenMan mosaic stares out through the scaffolding as we near the finish line.

Even through all the clutter, it was amazing to watch the GreenMan’s towering visage appear on the wall.

The GreenMan mosaic is 20' tall and 16' wide. The face really fills the space.

The GreenMan mosaic is 20′ tall and 16′ wide. The face really fills the space.

The finished mosaic is twenty feet tall and sixteen feet wide. It is opposite the main entrance of the brewery’s new downtown location. It’s the first thing you see coming in the front door. It’s kind of imposing!

A detail of the leaves in the GreenMan mosaic showing several of the native stones we used.

A detail of the leaves in the GreenMan mosaic showing several of the native stones we used.

The face is made of marble from Tennessee. The leaves that surround the GreenMan’s face is mostly native North Carolina stone, though we used a fair amount of slate reclaimed from an old house in Asheville. I’m not sure it’s source. The eyebrows are serpentine. Again, I’m not sure where it comes from, but there’s some of the same stone on older buildings in downtown Asheville, making me think it’s at least regional. The background surround is sandstone from Tennessee.

A close up of the GreenMan mosaic face.

A close up of the GreenMan mosaic face.